VEGA

Mining of sand, gravel and natural stone

Mining of sand, gravel and natural stone

Rock crusher in the quarry

In the beginning there’s rock. Transportable pieces of rock are extracted from the solid bedrock by blasting. Further processing is required to turn these boulders into basic building materials like gravel, stone chips and sand. The large rocks are reduced to different granulations by jaw and roller crushers. To ensure economic operation and keep wear on the crusher as low as possible, the filling must be closely monitored. Depending on the spatial conditions and the crusher feed system, either a continuous level measurement or a simple limit level measurement is implemented for this purpose.

Level monitoring in the rock crusher with VEGAPULS 67

Mounted directly over the crusher, the radar sensor VEGAPULS 67 provides uninterrupted measurement. Completely unaffected by wind, weather, abrasion and especially the huge amounts of dust, it measures the level in the crusher continuously. Even the unbearable noise, which can be a problem for ultrasonic sensors, doesn’t bother this non-contact sensor.

Overfill protection with VEGAMIP 61

This microwave barrier detects the limit level in the crusher from outside through a solid plastic or ceramic window. The microwaves penetrate the non-conducting window material and are not influenced by dirt or buildup on the window.

» VEGAPULS 67

Measuring range
up to 15 m
Process fitting
mounting strap
compression flanges from DN 80, 3"
Process temperature
-40 … +80 °C
Process pressure
-1 … +2 bar
(-100 … +200 kPa)
Measurement accuracy
+/- 2 mm
SIL qualification
up to SIL2

» VEGAMIP T61

Measuring range
up to 100 m
Process fitting
thread G1½, 1½ NPT
flanges
Clamp
Process temperature
-40 … +80 °C
+450 °C with mounting adapter
Process pressure
-1 … +4 bar
(-100 … +400 kPa)

» VEGAMIP R61

Measuring range
up to 100 m
Process fitting
thread G1½, 1½ NPT
flanges
Clamp
Process temperature
-40 … +80 °C
+450 °C with mounting adapter
Process pressure
-1 … +4 bar (-100 … +400 kPa)